Bearings - Types Of Bearings

BEARINGS
A bearing is a machine element that constrains relative motion between moving parts to only give the desired motion. The design of bearing may be provide for free linear movement of the moving parts or free rotation around a fixed axis or it may prevent motion by controlling the vectors of normal forces that bear on the moving parts .They are mainly used to minimize the friction between moving parts.
The invention of the rolling bearing, within the sort of wood rollers supporting, or bearing, associate object being affected is of nice antiquity, and may predate the invention of the wheel. The ball bearing was originally described by GALILEO in the 17th century.

01-bearings-sealed ball bearings-high temperature bearings
Bearings played a significant role in technological revolution allowing the new industrial machinery to work with efficiency. There are various types of bearings. The most common bearing is plain bearing which uses lubricant between the rubbing surfaces.
Types of bearings:
  • Plain Bearing
  • Journal bearing
  • Sleeve bearing
  • Rolling element Bearing
  • Jewel Bearing
  • Fluid Bearing
  • Magnetic Bearing
  • Flexure Bearing
  • Common motions permitted by bearing are as follows
    • Axial Rotation
    • Linear Motion
    • Spherical Rotation
    • Hinge Motion
    Bearings are designed on the basis of the following subjects
    • Friction
    • Speeds
    • Loads
    • Purpose
    • Stiffness
    • Life
    Maintenance and Lubrication of a Bearing is very important. The external factors that effect a bearing are electrical signals, temperature,exposure to environment. To prevent bearing from these external factors they should be frequently lubricated and maintained properly.
    Plain Bearing:
    They have rubbing surfaces with lubricants between them .Friction factor depends on the material and construction. Stiffness is good. Life depends on application and also depends on lubrication
    01-plain_bearing-linear_bearing-sleeve_bearing
    Roller Bearing:
    Ball or rollers are used between rotating surfaces. This prevent and minimize the friction. Life is moderate and speed changes according to requirements. These kind of bearings are widely used now a days.
    01-roller bearing-thrust roller bearing-roller ball bearing
    Jewel bearing:
    Jewel bearing has an off centre bearing rolls in seating. Friction of this bearings is very low.  Speed and life are low.
    01-jewel bearings-plastic bearings
    Fluid Bearing:
    In these bearings fluid is forced between two faces and held in by edge seal. Friction is zero at zero speed. Stiffness is very high. Can be used for high speed applications. Life is infinite in some applications.
    01-fluid bearings-fluid circulative bearings-liquid bearings
    Magnetic Bearing:
    The two faces of bearing are kept separate by magnets. Zero friction at zero speed but eddy currents are often induced. Stiffness is low and there is no practical limit for speed and life.
    01-magnetic bearing-magnetic levitation bearings
    fag active magnetic bearing, magnetlager
    Flexure Bearing:
    These bearings are provided with material flexes to give any constrain movement. Friction is very low. Stiffness is low, and speed can be very high with high life.
    01-flexure bearing-air bearing-frictionless bearing
    Reducing friction in bearings is commonly important for efficiency. It helps to cutback the wear and tear and to facilitate extended use at high speeds and to avoid heating and premature failure of the bearing. Friction of a control depends on its form, material, and fluid used between two surfaces applied on bearings. Completely different bearing operative have different operational speed limits. Plain bearings generally handle only lower speeds. However the gap between the components that are separated by the bearing varies with load. Forces working on the bearing may be radial, axial or bending moments perpendicular to the most axis.

    Ultrasonic Welding Process

    Making of Ultrasonic Weld:
    01-ultrasonic welding process
    Although the theoretical method of manufacturing an ultrasonic weld is uncomplicated, the interactions of the varied weld parameters are vital and may be understood. When manufacturing an ultrasonic weld, there are 3 primary variables that interact;
    They are:
    TIME the period of applied ultrasonic vibration
    AMPLITUDE the longitudinal displacement of the vibration
    FORCE the compressive force applied perpendicular (normal) to the direction of vibration
    Power needed initiating and maintaining vibration (motion) throughout the weld cycle will be defined as:
    P = F x A
    Where:
    P = Power (watts)
    F = Force (psi)
    A = Amplitude (microns)
      Force = (Surface Area of the Cylinder) X (Air Pressure) X (Mechanical Advanta

    Energy is calculated as:
    E = P x T
    Where:
    E = Energy (joules)
    P = Power (watts)
    T = Time (seconds)
    Thus the complete ‘Weld to Energy’ process would be defined as:
    E = (F x A) x T
    A well designed ultrasonic metal welding system can compensate for normal variations within the surface conditions of the metals by delivering the required energy value. This is often achieved by permitting time (T) to regulate to suit the condition of the materials and deliver the required energy.


    01-ultrasonic welding machine - high frequency welding


    How Ultrasonic Welding Works:
    Step 1: The parts to be welded are placed into a locating holder
    Step 2: The ultrasonic tool descends to apply a clamping pressure between the weld parts.
    Step 3: The tool then vibrates at a frequency 1 – 40 KHz. (The weld parts are thus scrubbed together under pressure causing surface oils and oxides to be dispersed)
    Step 4: The base metals are then mechanically mixed causing a metallurgical bond between the parts. The parts are immediately welded. There is no hold time or curing time.
    In Ultrasonic welding electrical power supply is applied to a Transducer at a frequency of 50 to 60 Hz, into a high frequency electrical supply operating at 20, 30 or 40 KHz. Here transducer converts electrical energy into mechanical energy. This electrical energy is supplied to the converts, which converts to mechanical energy at ultrasonic frequencies. 


    01-ultrasonic transducer - ultrasonic generator

    The vibrating energy is then transmitted through the booster that will increase the amplitude of the acoustic wave. The acoustic waves are then transmitted to the horn. The horn is an acoustic tool that transfers the vibrating energy directly to the components being assembled, and it additionally applies a welding pressure. The vibrations are transmitted through the workpiece to the joint area. The parts are “scrubbed” together under pressure at 20000 cycles per second. Here the vibrating energy is converted to heat through friction this then softens or melts the thermoplastic, and joins the components together. As the atoms are combined between the components to be welded, a real metallurgical bond is made.
    01-ultrasonic welding horn


    Welding Temperature Achieved:
    Ultrasonic welding produces a localized temperature rise from the combined effects of elastic hysteresis, interfacial slip and plastic deformation. The weld interfaces reach roughly 1/3 the temperatures required to melt the metals. Since the temperature doesn’t reach the melting point of the material, the physical properties of the welded material are preserved. As the ultrasonic welding method is an exothermic reaction, as welding time will increases so does weld temperature.
    The ultrasonic welding process has the advantage that since no bulk heating of the work pieces is involved and there is no danger of any mechanical or metallurgical bad effects. Although metals have up to 2.5 mm thick have been welded by this process. It is used mostly for welding foils. This process is suitable only for thermoplastics with the exception of thermosetting resins and Teflons. The process can be used on a variety of metals including the refractory metals. Even dissimilar metals can be welded because there is no fusion. The process can also be used on temperature sensitive materials because temperature rise is limited.

    Gyroscopic effect on airplane:



    Gyroroscope effect will usefull in determining the direction in wich the aeroplane nose and tale will move while taking a turn in either direction like left or right ...it have several conditions...like if we are noticing from the rare side(back side) whn the plan take a left cut ..and the rotter of the plan is moving in the clockwise direction..then the nose get up and the tail goes down...because of the active and reavtive gyroscopic couple fore which are acting in opposite direction and equal in magnitude...
    (2)-if plan takes a right turn in the same conditions the action of the tail and nose will be the vice versa of the 1st result...
    if rotter in moving in anticlock wise direction...then the result 1st and 2nd will be the vice versa ...
    (3)-condition 2nd...if we notice it from the front the all results are oppsite...for e.g if plane turns left then the nose get down and tail gets down in direction ......so nw u can get all result by transforming them into the jst opposite to the results of the condition 1st...results

    Significance of governor in automobiles:



    Governor is an important component of automobile engine. It is used to regulate the main speed of engine during the variations in loads. With the variations in the load, fuel supply has to be maintained. This task is performed by the governor. In the case of high load on the engine, speed decreases, hence fuel supply has to be increased and similarly when load decreases then the fuel supply has to be decreased.

    Electrochemical machining (ECM)



    It is a method of removing metal by an electrochemical process. It is normally used for mass production and is used for working extremely hard materials or materials that are difficult to machine using conventional methods. Its use is limited to electrically conductive materials. ECM can cut small or odd-shaped angles, intricate contours or cavities in hard and exotic metals, such as titanium aluminides, Inconel, Waspaloy, and high nickel, cobalt, and rhenium alloys. Both external and internal geometries can be machined.

    ECM is often characterized as "reverse electroplating," in that it removes material instead of adding it.

    Working of air conditioners in cars:




    Air conditioners are based on the principles of evaporation and condensation and then compression and expansion. The hot air of the car is removed by the process of evaporation and then the condensation of the evaporated air takes places which is then further compressed by the compressor and then finally expanded to us in the form of cold breeze. Somehow, Air conditioning reduces the average of the car, as the energy is required to remove the hot air and then compression and expansion.

    How to earn money using your own blog or website .

    This post is only gives you the complete knowledge about how you earn extra and handsome money from your blog or website by placing Google ads on it . nowadays google adsense is number one publishing and advertising company . But for this you have to maintain the following steps :- 


    • Duration of your website or blog is atleast 6 months or more  but if your site is good and have good hits you can also apply before 6 months but you have to maintain quality
    • Always write your own content by your own mind don't copy material from other websites. By copy material from other sites ,that site is against google policy and comes under copyright material issue.
    • fillup the google adsense registration form correctly by giving your own complete address and mobile number .
    • If you want to apply for adsense program you should complete atleast 18 years.
    • Your blog or website should have atleast 40 to 50 posts with good and genuine material that was written by yourself.
    • Add your complete blog to search engines to boost your site Hits .
    • Always apply to adsense when your site is completely published and developed
    • For better performance you should have to buy your own domain name like .org,.com.in,.biz,.info
    • Dont create posts which contains adult or hacking material , it is strictly against the google policy.


    Why Audi A6 Car in market ?

    The new A6 car is more lighter has more power transmission and also comes with lots of technology than the car it replaces earlier. This car is the first official audi car in india since many years launched in 2005. The first audi comes with 3.0 petrol and diesel motors followed but after in 2007 it has 3.2 litre direct injection petrol which increases the power generation but not the sales or production of the car .Then after 2 years , in 2009 with a minor change along with good super charged petrol and upgraded diesel engine.
    The success of new A6 model is vital for audi's future in indian car industry. The audi A6 has beautiful LED headlamps, tightly cropped grille, the large inlets give unique feature and looks by dimensionally this car is little longer wheelbase and is little wider then its previous model. Doors, bonnets , boot lids are made up of light aluminum and comes with four wheel drive for good pickup and for good performance.


    Subjects in Mechanical Engineering

    Subjects in Mechanical Engineering includes regular 8 semesters !
    •  Mathematics 1-2-3
    • chemistry
    • physics
    • engineering drawing 1-2
    • robotics
    • fluid mechanics 1-2
    • applied thermodynamics 1-2
    • industrial engineering
    • environmental science
    • major project
    • cad/cam
    • etc

    Why Mechanical Engineering ???

    Nowadays mostly students want to be a mechanical engineer rather than other field . As this is the toughest branch among all other fields like communication,information technology , computer science, etc . It includes nearly 35-40 subjects in whole semesters , about engineering drawing ,thermodynamics , fluids ,robotics ,electrical, some part of electronics , mathematics ,etc ! mechanical engineering is also called evergreen branch among all because the demand of mechanical engineers is always stable whether in the time of recession also . The main demand of mechanical engineers in automobile industry , refineries , piping firms , designing companies . The demand is very vast ,though mechanical engineers are placed everywhere .  

    Honda MAINLY DEALS WITH:-



    Ă˜  Manufacturing and sales of two wheelers.                              
    Ă˜  Manufacturing and sales of two wheeler engines.
    Ă˜  Service and sales of spare parts and accessories.
    Ă˜  Export of Honda products (CBU, Engine & Parts)
    Ă˜  HMSI works on a Market–IN concept, which focuses on understanding customer needs and desire and translating them into product specifications. It is due to this concept that with in just five years of its launch in India, HMSI has changed the Indian two wheeler market with its products – Honda Activa, Dio, Eterno, Unicorn & Newly launched Shine.

    Corporate profile and divisions of honda



    Honda is headquartered in Minato, Tokyo, Japan. Their shares trade on the Tokyo Stock Exchange and the New York Stock Exchange, as well as exchanges in Osaka, Nagoya, Sapporo, Kyoto, Fukuoka, London, Parisand Switzerland.
    The company has assembly plants around the globe. These plants are located in China, the United States, Pakistan, Canada, England, Japan, Belgium, Brazil, New Zealand, Indonesia, India, Thailand, Turkeyand PerĂº. As of July 2010, 89 percent of Honda and Acura vehicles sold in the United Stateswere built in North American plants, up from 82.2 percent a year earlier. This shields profits from the yen’s advance to a 15-year high against the dollar.
    Honda's Net Sales and Other Operating Revenue by Geographical Regions in 2007


    Geographic Region ↓
    Total revenue (in millions of ¥) ↓
    Japan
    1,681,190
    North America
    5,980,876
    Europe
    1,236,757
    Asia
    1,283,154
    Others
    905,163
    American Honda Motor Company is based in Torrance, California. Honda Canada Inc. is headquartered in the Scarborough district of Toronto, Ontario, and is building new corporate headquarters in Markham, Ontario, scheduled to relocate in 2008 their manufacturing division, Honda of Canada Manufacturing, is based in Alliston, Ontario. Honda has also created joint ventures around the world, such as Honda Siel Cars and Hero Honda Motorcycles in India, Guangzhou Honda and Dongfeng Honda in China, and Honda Atlas in Pakistan.



    Universal joint

    Universal joints are used for connecting two shafts inclined at angles to one another. For transmitting the rotary motion from the engine to the road wheels throughout the variations in position of the rear axle with respect to the gear box and chassis, universal joints are most suitable. It shows the principle of universal joint.

    Detonation

    It is caused by the fuel with a low octane rating and is the tendency for the fuel to autoignite in an engine combustion chamber.
    The resulting knock or ping is the sound of the pistons slamming against the cylinder walls. Severe detonation can break pistons and destroy engines.
    This early ignition of fuel creates a shock wave throughout the cylinder as the burning and expanding fuel air mixture collides with the piston that is still traveling towards T.D.C. (top dead center) .

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